The Importance of Calibration and Validation in Manufacturing Industry

Many people ask why calibration and validation are so important in the industry of manufacturing. Now, we are going to shed a light on this topic and bring some reasons that you will understand everything clearly. In fact, manufacturing industry is the one to make sure that all the products being manufactured are according to the highest quality, right specifications and perform the needed functions. There are two processes help in ensuring that:

· Instrument Calibration

· Instrument Validation

Why You Should Calibrate the Manufacturing Equipment

Due to calibration, you make sure that instrument or the exact measuring devices produce accurate results. In calibration, you compare a reading of an equipment with another equipment that has been calibrated and referenced based on the exact set of parameters. Note that the equipment that is used as a reference should be directly traceable to equipment that is calibrated based on the National Standard. So here we can confirm that all calibrations are done based on an internationally recognised standard. This also easily keeps the process of manufacturing in control.

The importance of instrument calibration is great. Thanks to the right calibration, users and manufacturing units are enabled to feel confident that all the results are in control, recorded and monitored as per the standards. Calibration is something that helps determine the quality of measurement. So this quality itself results in a better customer usage. For the manufacturer, this is the key — here the process of calibration comes into its main significance. In case the reading from an instrument does not exhibit consistency with other measurements, the instrument will produce incorrect measurements, thus affecting the final product. There comes a drop in its sales and as a result, the manufacturer faces many issues like running at a loss.

Role of Calibration Laboratories

Calibration laboratories are the ones to provide us with calibration standards — this is their main role. They cover different types of calibration that includes temperature, weight, volumetric, etc. However, besides such lab calibration services, they also offer validation for laboratory equipment.

If the instrument is being calibrated with high-precision devices and in regulated temperatures, you can always enjoy enhanced performance. The environmental conditions of the lab are key during the calibration process.

At the end of the process, the lab provides a calibration certificate including all the results found during the calibration. The certificate also contains information like owner’s identity, measurements made during calibration, and the credibility and authorization of the lab.

The Necessity of Validation

Process validation is another great step in the manufacturing industry. This is the process that maintains the quality of the product. It can be performed at different stages of production for quality assurance. So now let’s explore 4 types of process validation used in the industry of manufacturing.

· Prospective Validation

Before the release of a new product for distribution, prospective validation should be conducted. This is also for instances where the revisions may affect the product’s characteristics before a product made under a revised manufacturing process is released for distribution.

· Concurrent Validation

Concurrent validation is conducted with an aim of distributing the manufactured product during the validation study. Moreover, it can also be conducted on a previously validated process in order to confirm that the process is validated. However, there are also some risks — there may be a chance that the subsequent analysis of data may show that the process is not validated.

· Retrospective Validation

This is the process based on an accumulated historical production, control, testing and other information that is found in production log books, batch records, control charts, customer complaints, test and inspection reports, service reports, field and audit reports. So if the data is not properly collected, the retrospective validation is what you need to opt for.

· Revalidation

This process is important as it helps to ensure that all the changes done have not brought any negative results and the quality or characteristics of the product are not compromised.

The calibration and validation of instruments is the most basic maintenance requirement, so if you are in the manufacturing industry you should pay much attention to these two procedures. Both of them are designed to ensure quality. Every business using machinery or instruments must conduct periodically as specified in their machinery or instruments requirement.

Why Trust the Experts at Total Calibration

You are highly recommended consulting with validation and calibration experts to learn how you can implement these processes in your business. If you are on the lookout for the highest quality Calibration Services NZ simply look no further and trust Total Calibration which is a trustworthy Auckland based, 100% NZ owned company. We are happy to offers calibration and equipment validation services throughout New Zealand and guarantee to meet your demands from beginning to end. You can rest assured that our Calibration Services NZ will be tailored, all based on your business needs. Our professional team covers the requirements of each organization, despite their size. We have much experience in the Pressure Calibration NZ working with different types of businesses including laboratories, manufacturing facilities, the health sector and food services industry. Each device which depends on pressure, temperature, or speed should be calibrated. As mentioned above, this Pressure Calibration NZ ensures the efficiency of these devices which should not be overlooked. Total Calibration prides itself on offering high-quality Pressure Calibration NZ and our expert consultants are ready to guide you to the right solution for a cost that fits your budget.

Whether your equipment is used in a laboratory setting for medical materials or just on a manufacturing production floor to process large scale parts such as composites, let Total Calibration provide these Calibration Services NZ! Serving a wide range of industries, our team always undergoes specialized training in this industry. So what are you waiting for? Just call us at Total Caibration for Calibration Services NZ and you’ll enjoy fast and dependable solutions. Having experienced service personnel at Total Calibration who are highly trained in the field of Pressure Calibration NZ, we guarantee we will provide accurate results so that you will never run at a loss.